Wednesday 14 September 2016

Paint & Assembly

With a month and a half past check in, it's time for the best part of them all. We get to paint some.

The color is original Silverstone Metallic.

Headlight stays and radiator holder not ideal, but will do for now

Sunday 4 September 2016

Cabbage

Here's a reminder of the flow, after getting rid of a quadrillion layers of paint. Put some epoxy primer to protect the car from rust. As far as I heard, nothing gets past this first layer (like vapors or solvents, not gamma rays, I mean), and it's important to get it right.
Bare metal in the chamber for epoxy treatment
Sanded to the metal, ready for first layer bodywork
Epoxy primer
Epoxy primer
Anti-corrosive epoxy treatment on the doors
Same thing on the wings
So this gave me an idea,
but had to give up on it because I live in a stone age country

This first layer is sanded out until you can almost see the bare metal again, but be not alarmed: the epoxy is there. Then a layer of fiberglass/body filler is smeared on and the process of sanding is repeated. The function of this layer, as its other name suggests, is to even out the surface, cancelling the biggest irregularities and dimples.
After rust treatment it is time for some fiberglass
Fiberglass body filler applied
Fiberglass layer is sanded out (top)
After fiberglass hardens it's sanded well
Next step is to spray a layer of univeral body filler, which takes care of small scratches, nicely evening out the surface. After spraying, you probably guessed it: sand again. At this point, some folks can't resist the urge to stroke a fender or a door.
The univeral body filler after sanding
Another layer of epoxy primer is sprayed, then, sanded, after which a layer of polyester should be applied.

Polyester primer on fender
Polyester primer on door
The interior parts are dealt with just as painstakingly
Then it's sanding again. Then it's another layer of epoxy primer. All these layers, except for the fiberglass, are very very thin: hundredths of a millimeter.

It is now time for the 2k primer. This one looks glossy.
The writings have an actual use, aside from grafitti practice
Anyone recognize this rear fender?
Sanding time.
Sanded 2k primer on the rear left wing
Sanded rear right wing after 2k primer
It is now only that the car is ready for actual paint, but that, my friends, in another post, another day. Here's a picture of me though, until then: